2022 Hyundai Tucson Body and structure Problems

“After inspection by a few people it was determined that the front passenger side lower frame cracked which then cracked the body oozing rusty water out of it. I was told that if the car was hit on the passenger side that it would not retain its ability to be stable and would crumple. It has been inspected by the Hyundai dealership, A general manager from another dealership and 3 auto body welders. This first appeared in December of 2025 after I had washed my car and was drying it off.”

“1. I had an issue with my new Hyundai: rear driver side window just shattered with no reason. 2. It's happened what car was in parking spot and glass does not hurt anyone, but it could happen on a highway with worst consequences. 3. I believe it was kind of factory defect or so, but local dealership doesn't agree with me, they didn't even inspect it. 4. There were no signs that this going to happen, window was just fine all the time, and the day before incident, and the same day in the morning. …”

“The contact owns a 2022 Hyundai Tucson. The contact stated that while self-inspecting the vehicle, he became aware that the moldings on the roof had detached. The contact related the failure to NHTSA Campaign Number: 23V038000 (Structure). The vehicle was taken to the dealer, where it was repaired; however, the failure recurred. The manufacturer was made aware of the failure. The failure mileage was approximately 200.”

“1-- Fuel injector failed 11/2023 one month to replace it, 2-- Fuel injector failed 3/2025 in dealer, 3-- Fuel door does not open, replaced by dealer 3/2025”

“While driving my 2022 Hyundai Tucson at highway speed, the panoramic sunroof spontaneously shattered with a loud “explosion” sound. There was no road debris, overhead structure, or external cause, and no warning lights or prior symptoms. The glass shows a central hole with spiderweb cracking radiating outward, which is consistent with a manufacturing defect in tempered glass panels, not an impact. The sunroof shade was closed, preventing glass from entering the cabin, but this failure created a serious safety risk to occupants and nearby drivers. …”