2005 Jeep Wrangler Electrical system Problems
- Complaints
- 20about this part
- Share
- 3%of 650 total for the year
- Median mileage
- 64,280miles
- Trend
- FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.
NHTSA recorded 20 complaints about the electrical system of the 2005 Jeep Wrangler, 3% of the 650 complaints for this model year. Where a mileage was given, the median is 64,280 miles. 6 a fire, according to the filers.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“The PCM has a known high failure rate due to the vibration. The components are covered in a resin that you can not remove. The PCM is 500-1300 to get a repaired and reprogramed one. I have a 2005 and the PCM has failed and gives bad performance and does not run on teh 14.7 stokes for air/fuel/ it dumps fuels and I do not think it meets emisson levels in this condition.”
NHTSA complaint #11361908, filed 2020-09, 138,000 miles“Had been noticing a plastic burning smell for a couple months, never found a cause or anything not working properly. Driving home early one morning I noticed my headlights were not working, the brights worked and so did the fog lights, but no low beams. After looking on Jeep forums and noticing a lot of people were having the same problem I decided to take the cover off my column and take a look. The wiring harness connected to my multifunction switch was burnt, proof of at least one small electrical fire, if not multiple small fires. …”
NHTSA complaint #10550669, filed 2013-11, 84,779 miles“Noticed a burning smell and thought it was one of four trucks ahead of me. Pulled off onto my exit and continued to notice the smell. Smoke began pouring from the dash. I had seen the service department the same morning and informed them my blower motor had been working intermittently. They verified the problem and ordered a new motor. Upon inspection of my vehicle I notice that the area around the blower motor is extremely hot. …”
NHTSA complaint #10168749, filed 2006-09, 20,900 miles“Turned my Jeep on and the check engine light, sentry key light, fuel light came on and fuel gauge went to 0, Jeep ran for approx 30sec and shut off. Fuses were checked, nothing found out of place. Tried it again, same thing happened. Was towed to dealership to check and fix. Was informed that the main wiring harness near an o2 sensor was fried and that wires were fused and melted together. Granted, my Jeep is 9 years old, but this is a design issue, not a wear and tear issue. Why would wiring be placed close enough to a heat source to where it's able to catch fire and fuse together?”
NHTSA complaint #10627410, filed 2014-08, 69,000 miles“In trying to start my vehicle, a part inside of the ignition broke. I am told I cannot get the part that broke and I must purchase an entire steering column to replace this part in between the key and the electrical component that starts my vehicle. It is a small part, and I cannot see having the entire steering column to replace this small part. I am told by chrysler that the cost to repair this is about $800.00. I think this is entirely unreasonable and irresponsible on the part of the manufacturer. This part is used daily and should not fail after 60,000 miles of wear. …”
NHTSA complaint #10501622, filed 2013-02, 61,000 milesRelated service bulletins
- 10229256Jul 22, 2020KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other…
- 10221686Jul 22, 2020KEY, Master If replacing the key/FOBIK on a WJ, KJ, TJ, or PT Cruiser, use the "AC" NIC level part number. The "AB" NIC level will not program to these platforms. For all other…
- 10223525Jun 1, 2020Malfunction Indicator Lamp (MIL) Illumination. Diagnostic Trouble Codes P0407 ? EGR Sensor B Circuit Low, or P0408 ? EGR Sensor B Circuit High Set
- 10175735Apr 22, 2020Charging System, Battery Diagnostic Tools and Warranty This information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and…
- 10217728Jul 30, 2014Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.
- 10141243Jul 30, 2014Generic Powertrain Control Module (PCM) Procedure This bulletin involves programming a generic PCM with software.
- 10015800Jun 10, 2005Intermittent 4wd lamp illumination or malfunction indicator lamp due to diagnostic trouble code p0573 - brake switch #1 circuit high.
- 10013708Mar 22, 2005Mil (malfunction indicator lamp) illumination for dtc's (diagnostic trouble codes) p0750, p0755, p0760, p0765, p0846, p0871 or p0841. 2004-2005 jeep cherokee and 2005 chrysler…
Electrical system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2026 | 3 | 25% |
| 2025 | 39 | 53% |
| 2024 | 421 | 56% |
| 2023 | 197 | 53% |
| 2022 | 173 | 42% |
| 2021 | 308 | 32% |
| 2020 | 183 | 30% |
| 2019 | 151 | 20% |
| 2018 | 268 | 15% |
| 2017 | 45 | 14% |
| 2016 | 57 | 12% |
| 2015 | 81 | 17% |
| 2014 | 82 | 12% |
| 2013 | 103 | 16% |
| 2012 | 148 | 18% |
| 2011 | 83 | 17% |
| 2010 | 86 | 13% |
| 2009 | 35 | 9% |
| 2008 | 178 | 20% |
| 2007 | 82 | 15% |
| 2006 | 26 | 4% |
| 2005 | 20 | 3% |
| 2004 | 12 | 6% |
| 2003 | 9 | 9% |
| 2002 | 7 | 6% |
| 2001 | 37 | 22% |
| 2000 | 23 | 9% |
| 1999 | 53 | 25% |
| 1998 | 58 | 22% |
| 1997 | 14 | 3% |
| 1995 | 13 | 6% |
| 1994 | 4 | 3% |
| 1993 | 6 | 6% |
| 1992 | 6 | 8% |
| 1991 | 7 | 9% |
| 1990 | 4 | 5% |
| 1989 | 7 | 11% |
| 1988 | 4 | 8% |
| 1987 | 4 | 11% |
Other parts of the 2005 Jeep Wrangler
448 complaintsSteering
58 complaintsSuspension
51 complaintsTransmission and drivetrain
41 complaintsEngine cooling
22 complaintsEngine
19 complaintsBrakes
13 complaintsOther or unknown
11 complaintsVehicle speed control
10 complaintsBody and structure
9 complaintsWheels
9 complaintsTires
8 complaints
← All problems reported for the 2005 Jeep Wrangler
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology