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Body and structurePart report

2005 Toyota Tundra Body and structure Problems

Complaints
91about this part
Share
24%of 377 total for the year
Median mileage
126,635miles
Trend
FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.

NHTSA recorded 91 complaints about the body and structure of the 2005 Toyota Tundra, 24% of the 377 complaints for this model year. Where a mileage was given, the median is 126,635 miles. 3 of these say a crash was involved and 1 a fire, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“While driving down the road my spare tire mount failed do to rust corrosion causing my spare tire to fall off of my vehicle. Upon inspection the entire rear frame as well as parts of the front are corroded and flaking chunks of metal off. This rusting also affects suspension mounts and the entirety of the rear axle.”

NHTSA complaint #11399878, filed 2021-03, 139,500 miles

“I went to have my 2005 Toyota Tundra inspected and it failed due to frame corrosion causing fracture and splintering of the frame supports. The frame of my 2005 Toyota Tundra has rusted through at 4 points, fracturing and splintering at 3 of the points of failure. The vehicle can not pass the virginia inspection and is now undriveable. It is not save to haul or tow anything, the two main functions of my truck.”

NHTSA complaint #11287912, filed 2019-12, 149,000 miles

“On 09/09/17 the frame rusted through causing a me to run over a curb and into a parking lot. Toyota treated the frame to prevent rust, but it did not stop it. Now it has rusted through and caused an accident. This is dangerous and almost killed us! In addition to the images I have sent, I can provide many many more!”

NHTSA complaint #11022869, filed 2017-09, 75,000 miles

“My 2005 Toyota Tundra was recalled for rust problems, and in 2013 the Toyota dealership applied a coating to the frame which they advised would remedy the problem. On 06/01/18 I noticed I however have holes in my frame near where the suspension attaches, and the frame is not safe for operation on the road. The dealership said they are not liable, and I called Toyota and they said they are not liable and no one will fix the issue. …”

NHTSA complaint #11100248, filed 2018-06, 118,000 miles

“Was taking it to have its oil changed and noticed a small puddle of oil under the rear axle setting in my driveway when I took it back to the dealer I ask them to check the rear axle to see were the oil was coming from they told me that the axle housing had rusted through Toyota wont cover it under warranty because warranty dosnt cover rust and it is going to cost me 3600.00 for them to fix it . …”

NHTSA complaint #10576024, filed 2014-03, 70,192 miles

Related service bulletins

Body and structure: other model years

YearComplaintsShare of year
202626%
202575%
202462%
202392%
2022174%
202128%
202036%
201945%
201833%
201723%
20162118%
201536%
20141415%
201378%
2012117%
2011118%
20102515%
200913%
20085617%
20076116%
200616931%
20059124%
200420043%
200315038%
200215432%
200117141%
200052952%

Other parts of the 2005 Toyota Tundra

Air bags
83 complaints
Suspension
76 complaints
Brakes
41 complaints
Transmission and drivetrain
35 complaints
Other or unknown
28 complaints
Vehicle speed control
24 complaints
Steering
21 complaints
Electrical system
17 complaints
Engine cooling
15 complaints
Fuel system
12 complaints
Tires
12 complaints
Engine
10 complaints

← All problems reported for the 2005 Toyota Tundra

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology