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Body and structurePart report

2004 Toyota Tundra Body and structure Problems

Complaints
200about this part
Share
43%of 466 total for the year
Median mileage
110,140miles
Trend
FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.

NHTSA recorded 200 complaints about the body and structure of the 2004 Toyota Tundra, 43% of the 466 complaints for this model year. Where a mileage was given, the median is 110,140 miles. 1 of these say a crash was involved, according to the filers.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Still having major rust issues on frame following 2015 Toyota recall to coat the frame.this is a major safety issue and I don't know why Toyota stopped at the year 2003 on frame replacements when obviously 2004 year just as bad. Everytime I back out of my garage I see rust debris. Come on NHTSA do your job and recall these safety concerns !!!”

NHTSA complaint #11220175, filed 2019-06, 107,000 miles

“The frame is rusted to the extreme that previous owners have already had it repaired on the drivers side just behind the front axle for the sway bar to mount. I have found the same issue of rust through the frame is now on the passenger side and bout to do the same thing. I also find extreme rust just in front of the rear axle. Extreme rust holding the transfer case in the vehicle is very thin also.”

NHTSA complaint #11377020, filed 2020-11, 209,000 miles

“04 Tundra had recall done 5/15, Toyota chapmanville wv said undercoating was all needed done. Tundra in another shop at independent shop, they inform me to make appointment with a Toyota dealer to have frame inspected asap, and do not tow anything whatsoever. Ball Toyota charleston wva refuse to look at, and said nothing they can do, recall has expired, sorry we can't help you.”

NHTSA complaint #11164294, filed 2018-12, 166,310 miles

“Frame has rust holes, per Toyota mechanics, my frame continue to rust out cannot pull a trailer with bad frame. Toyota will not honor their work. I am a loyal Toyota customer and has a lot of work done by Toyota dealer. I need my frame repaired to continue using my truck.”

NHTSA complaint #11222289, filed 2019-06, 174,300 miles

“I had recently purchased a 2004 Tundra with knowing about the recall for frame rust. I believed Toyota had completed the recall and fixed the problem. Not long after owning the vehicle, I noticed a spot of rust bubbling through the anti corrosion coating. After further inspection, the frame is completely corroded through and cracked. This vehicle was meant to use for travel with my family in it and now it's not safe to drive at all.”

NHTSA complaint #11267619, filed 2019-10, 154,000 miles

Related service bulletins

Body and structure: other model years

YearComplaintsShare of year
202626%
202575%
202462%
202392%
2022174%
202128%
202036%
201945%
201833%
201723%
20162118%
201536%
20141415%
201378%
2012117%
2011118%
20102515%
200913%
20085617%
20076116%
200616931%
20059124%
200420043%
200315038%
200215432%
200117141%
200052952%

Other parts of the 2004 Toyota Tundra

Suspension
152 complaints
Air bags
50 complaints
Other or unknown
49 complaints
Transmission and drivetrain
46 complaints
Brakes
36 complaints
Steering
26 complaints
Electrical system
13 complaints
Vehicle speed control
11 complaints
Tires
9 complaints
Fuel system
8 complaints
Visibility (wipers, defrost, mirrors)
8 complaints
Wheels
8 complaints

← All problems reported for the 2004 Toyota Tundra

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 29, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology