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Body and structurePart report

2016 Ford Expedition Body and structure Problems

Complaints
3about this part
Share
1%of 217 total for the year
Median mileage
44,500miles
Trend
Not enough dataFewer than 15 complaints, too few for a reliable trend.

NHTSA recorded 3 complaints about the body and structure of the 2016 Ford Expedition, 1% of the 217 complaints for this model year. Where a mileage was given, the median is 44,500 miles. 1 a fire, according to the filers.

Fewer than 15 complaints name this part, so treat the figures as a rough indication only.

Example complaints

Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.

“Vehicle spontaneously started on fire. It had been turned off at a restaurant in parking area. It had been driven about 3 miles in town just before the fire. The vehicle had low mileage, approximately 50000 miles. No know mechanical or other issues, serviced regularly.”

NHTSA complaint #11308933, filed 2020-02, 50,000 miles

“The aluminum tailgate/hatch shows signs of corrosion. Ford did cover it eventually after escalating it. However, other owners are reporting this issue on models 2000-2017.”

NHTSA complaint #11079579, filed 2018-03, 39,000 miles

“Bought the 2016 vehicle January 2017. Shortly after purchase I noticed slight bubbling in the paint on the edges of the hood and especially the bottom of the lift gate. It has progressed over the years and now the paint is coming off- a large piece off the front hood and all along the bottom of the lift gate. Ford has no recalls on it yet, but it's a well cared for vehicle, garaged at night and when not in use during the day. The paint should not be bubbling or coming off. Thank you- Suzanne”

NHTSA complaint #11516345, filed 2023-04

Related service bulletins

Body and structure: other model years

YearComplaintsShare of year
202525%
202456%
202346%
20221311%
2021115%
2020225%
2019163%
2018133%
201762%
201631%
201585%
201468%
20121513%
20111014%
20101017%
2009725%
20083423%
200794%
2006196%
2005155%
2004248%
2003325%
2002144%
2001254%
2000475%
1999202%
1998253%
1997384%

Other parts of the 2016 Ford Expedition

Brakes
48 complaints
Engine
37 complaints
Transmission and drivetrain
36 complaints
Electrical system
33 complaints
Other or unknown
20 complaints
Vehicle speed control
20 complaints
Back-over prevention (rear camera)
19 complaints
Fuel system
17 complaints
Visibility (wipers, defrost, mirrors)
12 complaints
Air bags
5 complaints
Equipment
5 complaints
Steering
5 complaints

← All problems reported for the 2016 Ford Expedition

About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.

To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology