2003 Ford Expedition Body and structure Problems
- Complaints
- 32about this part
- Share
- 5%of 615 total for the year
- Median mileage
- 42,000miles
- Trend
- FallingComplaints filed in the last 3 full calendar years are at least 25% lower than in the 3 years before.
NHTSA recorded 32 complaints about the body and structure of the 2003 Ford Expedition, 5% of the 615 complaints for this model year. Where a mileage was given, the median is 42,000 miles. 1 of these say a crash was involved, according to the filers. 1 recall campaign on record is filed under a similar system.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“When it rains the rear doors of the vehicle fill with water. I have done everything I can to make sure the door is sealed but it still fills up with water. It has rained a lot this week and the doors are full again.”
NHTSA complaint #10458931, filed 2012-05, 88,000 miles“I owned this vehicle since 2003. A couple of years ago I noticed small perforation/rusting on the top of the vehicle and over time it became worst. Now there are numerous badly corroded areas . It appears that due to the design and the materials used water remains trapped especially when the vehicle is parked. Also poor workmanship or poor materials are contributing factors. This may have caused this unforeseen issues. There is a possibility that the hood can become weak in the areas affected by the corrosion, therefore I am seeking guidance. …”
NHTSA complaint #10781257, filed 2015-10, 100,000 miles“I was driving my 2003 Expedition o the highway with my family in the car, all of a sudden the jeep just cut right off no warning anything I hit my blinkers to come on try and cut it on again and it did but again cut right back off. I had to continue cutting on and cutting on constantly until I got it to the side of the road. It was the scariest moment of my life this could have caused a serious accident injuring not only my family but other people on the highway. …”
NHTSA complaint #10347931, filed 2010-08, 79,000 miles“I own a 2003 Ford Expedition. While washing my SUV, I recently discovered that the front of the slots on the roof between the luggage racks have rust bubbling up through the paint. There is no apparent damage in this area and 3 of the tracks have the same problem at varying stages of progression. I was informed by Ford that this was not covered under my warranty and there was nothing they could (would) do for me. I called the Ford customer service hot line and was told the same.”
NHTSA complaint #10259273, filed 2009-02, 67,000 miles“My 2003 Expedition had a crack in the overhead console when I purchased it used in 2004. I didn't see it at the time of purchase and didn't think that much of it when I did discover the crack. In the past year and a half the console has simply cracked apart and the plastic is very brittle. I've glued it a number of times but it keeps cracking apart in different places. I've called the parts department at my local Ford dealer and they tell me that I cannot purchase the housing for the overhead console separately. …”
NHTSA complaint #10162791, filed 2006-07, 23,000 milesRelated recalls
- 03V094000Mar 7, 2003Certain pickup truck, van, and mini van conversions equipped with southern comfort built running boards that contain certain courtesy lights manufactured by…Covers: Ford Expedition 2000–2003, Explorer 2000–2003, Dodge Grand Caravan 2000–2003 +9 more
Related service bulletins
- 10235153Apr 4, 2023For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended. It is also not recommended to…
- 10177863Jul 13, 2020This article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit…
- 10156863Feb 7, 2019Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without…
- 10155551Feb 7, 2019Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without…
- 10017924Jun 7, 2005Clunk/grind/thump noise - frame repair procedure.
- 10014165Dec 27, 2004Aluminum corrosion - service tip.
Body and structure: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2025 | 2 | 5% |
| 2024 | 5 | 6% |
| 2023 | 4 | 6% |
| 2022 | 13 | 11% |
| 2021 | 11 | 5% |
| 2020 | 22 | 5% |
| 2019 | 16 | 3% |
| 2018 | 13 | 3% |
| 2017 | 6 | 2% |
| 2016 | 3 | 1% |
| 2015 | 8 | 5% |
| 2014 | 6 | 8% |
| 2012 | 15 | 13% |
| 2011 | 10 | 14% |
| 2010 | 10 | 17% |
| 2009 | 7 | 25% |
| 2008 | 34 | 23% |
| 2007 | 9 | 4% |
| 2006 | 19 | 6% |
| 2005 | 15 | 5% |
| 2004 | 24 | 8% |
| 2003 | 32 | 5% |
| 2002 | 14 | 4% |
| 2001 | 25 | 4% |
| 2000 | 47 | 5% |
| 1999 | 20 | 2% |
| 1998 | 25 | 3% |
| 1997 | 38 | 4% |
Other parts of the 2003 Ford Expedition
127 complaintsElectrical system
104 complaintsBrakes
87 complaintsAir bags
59 complaintsTires
57 complaintsTransmission and drivetrain
50 complaintsEngine
44 complaintsFuel system
38 complaintsVisibility (wipers, defrost, mirrors)
38 complaintsOther or unknown
22 complaintsSteering
20 complaintsSuspension
20 complaints
← All problems reported for the 2003 Ford Expedition
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology