2025 Ford Expedition Body and structure Problems
- Complaints
- 2about this part
- Share
- 5%of 38 total for the year
- Median mileage
- 7,300miles
- Trend
- Too newThis model year is less than 4 years old, so a trend is not meaningful yet.
NHTSA recorded 2 complaints about the body and structure of the 2025 Ford Expedition, 5% of the 38 complaints for this model year. Where a mileage was given, the median is 7,300 miles.
Fewer than 15 complaints name this part, so treat the figures as a rough indication only.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“In June 2025, I bought a new 2025 Ford Expedition King Ranch. While washing my SUV by hand, I discovered a manufacturing defect on the roof—Ford Manufacturing had left exposed welding and rivets. The issue is quite noticeable, with depressions around the rivets and welds so deep they could hold golf balls. More than two dozen of these rivet welds are visible and exposed. I contacted my local dealership in Sioux Falls, SD to file a warranty claim, but it was denied. …”
NHTSA complaint #11715033, filed 2026-02“The contact rented a 2025 Ford Expedition Max. The contact stated that while stopped at a gas station, the front driver's side door was opened and was cut by the edge of the door. The bottom of the door was at a 90-degree angle, and the edge of the door was sharp. The contact sustained a 2 1/2 in. cut on the right front lower part of the leg. No medical attention was received. The contact stated that the cut left a scar on his leg. The manufacturer was not notified of the failure. The failure mileage was approximately 7,300. The VIN was not available.”
NHTSA complaint #11696681, filed 2025-10, 7,300 milesRelated service bulletins
- 11037820Sep 25, 2026Quality improvements include: -Software update to improve responsiveness of the door control system after the vehicle enters a low-power state
- 11034984Jul 14, 20262025-2026 Expedition/Navigator vehicles equipped with power running boards do not deploy the running boards in auto mode when the easy entry/exit setting for "Approach Detection"…
- 11033820Jun 9, 2026Some 2025-2026 Expedition/Navigator vehicles equipped with one-touch up/down front windows may exhibit a condition where a front window does not respond to one-touch controls…
- 11034220Jun 5, 2026Certain 2025 Model Year Expedition and Navigator Vehicles Front and Rear Door Paint Correction and Upper Moulding Isolator Installation
- 11033773Jun 2, 2026Some 2025-2026 Expedition/Navigator vehicles built on or before 10-Mar-2026 and equipped with power autofold exterior mirrors may exhibit concerns with the passenger mirror not…
- 11031618Apr 23, 2026This bulletin supersedes 26-2154 to update the labor operation numbers. Some of the vehicles listed in the Model statement above may exhibit a concern where both the liftgate and…
- 11031750Apr 20, 2026Quality improvements include: -Prevents window bounce backs after using the one touch up feature
- 11031310Apr 9, 2026Some of the vehicles listed in the Model statement above may exhibit a concern where both the liftgate and tailgate open when commanded by the fob when the liftgate only opening…
- 11031376Apr 1, 2026Quality improvements include: -Addresses instances where the rear right hand door may fail to unlock when using the passive entry feature
- 11030112Mar 16, 2026Some of the vehicles listed in the Model statement above may exhibit a sharp-angled contour at the bottom rear edge of the front door(s). This bulletin describes the procedure to…
Body and structure: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2025 | 2 | 5% |
| 2024 | 5 | 6% |
| 2023 | 4 | 6% |
| 2022 | 13 | 11% |
| 2021 | 11 | 5% |
| 2020 | 22 | 5% |
| 2019 | 16 | 3% |
| 2018 | 13 | 3% |
| 2017 | 6 | 2% |
| 2016 | 3 | 1% |
| 2015 | 8 | 5% |
| 2014 | 6 | 8% |
| 2012 | 15 | 13% |
| 2011 | 10 | 14% |
| 2010 | 10 | 17% |
| 2009 | 7 | 25% |
| 2008 | 34 | 23% |
| 2007 | 9 | 4% |
| 2006 | 19 | 6% |
| 2005 | 15 | 5% |
| 2004 | 24 | 8% |
| 2003 | 32 | 5% |
| 2002 | 14 | 4% |
| 2001 | 25 | 4% |
| 2000 | 47 | 5% |
| 1999 | 20 | 2% |
| 1998 | 25 | 3% |
| 1997 | 38 | 4% |
Other parts of the 2025 Ford Expedition
8 complaintsOther or unknown
8 complaintsSteering
7 complaintsBrakes
6 complaintsElectrical system
6 complaintsSeats
6 complaintsTransmission and drivetrain
5 complaintsWheels
4 complaintsEngine
3 complaintsLane departure
3 complaintsVisibility (wipers, defrost, mirrors)
3 complaintsAir bags
2 complaints
← All problems reported for the 2025 Ford Expedition
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 28, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology