2012 Ford Expedition Body and structure Problems
- Complaints
- 15about this part
- Share
- 13%of 118 total for the year
- Median mileage
- 52,500miles
- Trend
- RisingComplaints filed in the last 3 full calendar years are at least 25% higher than in the 3 years before.
NHTSA recorded 15 complaints about the body and structure of the 2012 Ford Expedition, 13% of the 118 complaints for this model year. Where a mileage was given, the median is 52,500 miles. 4 of these say a crash was involved and 1 a fire, according to the filers.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Recently, the rear tailgate around the lift handle has become corroded and the paint is peeling. I keep the vehicle stored and rarely use it. I keep it in immaculate condition and very well maintained. This is the only blemish on it, but I can see it is getting worse and will eventually need to be repaired and repainted. I understand the is a problem with all expeditions and believe Ford should be responsible for the repair since it appears to be a manufacturing defect.”
NHTSA complaint #10863122, filed 2016-05, 55,000 miles“I just bought this vehicle used. The paint on the tailgate of my truck has bubbled up in several locations and started to peel. After talking to the local dealership and the manufacturer, they stated that it's a cosmetic problem, not covered by the corrosion warranty. After much research, I have realized that this is a very common problem. I owned a similar make and model that was 9 years older and thought it was a limited issue. Unfortunately, the manufacturer knows they have an issue, but refuse to cover it. …”
NHTSA complaint #10968225, filed 2017-03, 75,000 miles“I was involved in a traffic collision today, may 15, 2015, going southbound the speed of 45mph on a city street in rancho cucamonga ca. Another car going westbound didn't wait at stop sign, went through the intersection, I slammed on the brakes and turned wheel to the right to avoid hitting her but we collided, I was spun around, she ended up in the front yard the house on the corner. The front of my vehicle hit the front fender and front door of the passenger side of her vehicle. Only 1 airbag deployed in my vehicle, the passenger side, with no passenger sitting there. …”
NHTSA complaint #10985892, filed 2017-05, 68,200 miles“Paint blisters are starting to appear on rear lift gate where the handle is attached. Dealer has indicated that this is corrosion due to the aluminium material that the lift gate is made of and poor prep work or contamination from the factory paint.”
NHTSA complaint #10818219, filed 2016-01, 50,000 miles“Paint is bubbling on tailgate. Common problem. Ford dealer knows about it, Ford knows about it. Ford will not repair as there is no metal perforation. Aluminum tailgate is corroding under paint. This should not happen on a 3 -4 year old vehicle.”
NHTSA complaint #10886069, filed 2016-07, 70,000 milesRelated service bulletins
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- 10235153Apr 4, 2023For 2000-2024 Ford and Lincoln vehicles, swapping a module from a vehicle for diagnosis purposes is likely to cause errors and is not recommended. It is also not recommended to…
- 10177863Jul 13, 2020This article supersedes TSB 19-2026 to update the vehicle model years affected. Some 2000 and newer Ford/Lincoln/Mercury vehicles equipped with aluminum body panels may exhibit…
- 10156863Feb 7, 2019Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without…
- 10155551Feb 7, 2019Some 2000 and newer Ford, Lincoln and Mercury vehicles equipped with aluminum body panels may exhibit corrosion concerns appearing as bubbled and/or peeling paint with or without…
- 10095102Jan 4, 2017Some 2011-2016 expedition and navigator vehicles may exhibit a rattle noise from the roof opening panel shield while driving over bumps. Follow the service procedure steps to…
- 10204987Feb 5, 201649 CFR Part 579.5 Monthly Communications - March 2016 Air bag warning light illuminated with diagnostic trouble code (DTC) B141B and/or B141C
- 10204986Feb 5, 201649 CFR Part 579.5 Monthly Communications - January 2016
Body and structure: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2025 | 2 | 5% |
| 2024 | 5 | 6% |
| 2023 | 4 | 6% |
| 2022 | 13 | 11% |
| 2021 | 11 | 5% |
| 2020 | 22 | 5% |
| 2019 | 16 | 3% |
| 2018 | 13 | 3% |
| 2017 | 6 | 2% |
| 2016 | 3 | 1% |
| 2015 | 8 | 5% |
| 2014 | 6 | 8% |
| 2012 | 15 | 13% |
| 2011 | 10 | 14% |
| 2010 | 10 | 17% |
| 2009 | 7 | 25% |
| 2008 | 34 | 23% |
| 2007 | 9 | 4% |
| 2006 | 19 | 6% |
| 2005 | 15 | 5% |
| 2004 | 24 | 8% |
| 2003 | 32 | 5% |
| 2002 | 14 | 4% |
| 2001 | 25 | 4% |
| 2000 | 47 | 5% |
| 1999 | 20 | 2% |
| 1998 | 25 | 3% |
| 1997 | 38 | 4% |
Other parts of the 2012 Ford Expedition
64 complaintsElectrical system
20 complaintsVehicle speed control
18 complaintsEngine
12 complaintsOther or unknown
10 complaintsBrakes
6 complaintsFuel system
4 complaintsAir bags
3 complaintsSeats
3 complaintsSuspension
3 complaintsBack-over prevention (rear camera)
2 complaintsElectronic stability control
2 complaints
← All problems reported for the 2012 Ford Expedition
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 27, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology