2004 Ford F-150 Fuel system Problems
- Complaints
- 74about this part
- Share
- 4%of 2,029 total for the year
- Median mileage
- 70,500miles
- Trend
- StableComplaints filed in the last 3 full calendar years are within 25% of the 3 years before.
NHTSA recorded 74 complaints about the fuel system of the 2004 Ford F-150, 4% of the 2,029 complaints for this model year. Where a mileage was given, the median is 70,500 miles. 2 of these say a crash was involved and 6 a fire, according to the filers. 3 recall campaigns on record are filed under a similar system.
Example complaints
Selected from NHTSA records; personal details are removed. They are consumer reports, not findings.
“Power loss and surge in flow of traffic at 65mph. Sudden stop and loss of power in traffic. Traffic had to come to halt around me. I had to stop vehicle and attempt to restart several times to restart. This is a known issue with this year and model of Ford and needs to be recalled. I have not had it happen at these speeds and it was terrifying.”
NHTSA complaint #10573647, filed 2014-03, 143,000 miles“Fuel pump driver module, back side of module corroded away exposing circuit board causing the fuel pump to stop running and leaving me stranded during a snow storm,seems to be a common problem on 2004-2008 Ford pickups. I consider this a poor design and should be a recall, lot of garages installing new fuel pumps at 300.00 a crack when its a easy to replace 80.00 dollar part.”
NHTSA complaint #10559508, filed 2014-01, 100,000 miles“As I turned right into a side street engine stalled. I had very little control of vehicle but managed to steer it onto left side of street. Lucky no cars coming. Also happened on 4 aug. Checked internet and possible corroded fuel pump driver module. Many complaints. Could cause a major accident.”
NHTSA complaint #10618969, filed 2014-08, 74,500 miles“We've had a lot of issues with this truck but the main issue is when we drive down the road it misses a lot and the smell of fuel in the truck. We've taken it in and they said a lot of other people have had the same issues with there truck like ours. Please contact us asap.”
NHTSA complaint #10808509, filed 2015-12, 185 miles“With my foot on the brake, I put the truck in reverse to begin backing out of a driveway. I applied a little gas to slowly backup around the turn in the drive. As I was rolling backwards, I had my foot on the brake because I was navigating past other parked vehicles. As I was clearing one of the vehicles, the truck suddenly jolted backwards hitting a tree. So then, with my foot on the brake, I put the truck in drive so that I could pull forward away from the tree. …”
NHTSA complaint #10971017, filed 2017-04, 179,000 milesRelated recalls
- 11V385000Jul 29, 2011Ford is recalling certain 1997 through 2003 model year ford f-150, 2004 model year ford f-150 heritage, 1997 through 1999 model year f-250 less than 8,500…Covers: Ford F-150 1997–2004, F-250 1997–1999, Lincoln Blackwood 2002–2003
- 04V443000Sep 13, 2004On certain trucks equipped with 4.2l, 4.6l and 5.4l gasoline engines, the fuel tank may have a depression at the seam between the top and bottom halves of the…Covers: Ford F-150 2004
- 04V200000Apr 26, 2004Certain pickup trucks may have a fuel tank with localized depressions in the fuel tank wall at the seam between top and bottom halves of the tank. If a…Covers: Ford F-150 2004
Related service bulletins
- 10205038Apr 21, 2016Safety recall 11S21 - Fuel tank strap fracture - requests for recall service action
- 10058101Sep 9, 2014Ford/lincoln: safety recall regarding high corrosion areas for operating, for an extended time, vehicles where both or one strap of fuel tank can fracture, after contacting…
- 10024324Feb 1, 2008Erratic fuel gauge operation - mil on --dtcs p040/p0463 or instrument cluster module dtc b1201--vehicles built before 12/3/2007.
Fuel system: other model years
| Year | Complaints | Share of year |
|---|---|---|
| 2025 | 4 | 4% |
| 2024 | 6 | 3% |
| 2023 | 10 | 2% |
| 2022 | 91 | 15% |
| 2021 | 93 | 9% |
| 2020 | 14 | 2% |
| 2019 | 24 | 2% |
| 2018 | 64 | 3% |
| 2017 | 28 | 2% |
| 2016 | 95 | 5% |
| 2015 | 81 | 5% |
| 2014 | 72 | 5% |
| 2013 | 159 | 5% |
| 2012 | 119 | 7% |
| 2011 | 117 | 5% |
| 2010 | 58 | 7% |
| 2009 | 22 | 7% |
| 2008 | 27 | 7% |
| 2007 | 54 | 11% |
| 2006 | 59 | 10% |
| 2005 | 82 | 7% |
| 2004 | 74 | 4% |
| 2003 | 46 | 11% |
| 2002 | 86 | 10% |
| 2001 | 132 | 11% |
| 2000 | 152 | 14% |
| 1999 | 132 | 13% |
| 1998 | 201 | 15% |
| 1997 | 246 | 9% |
| 1996 | 53 | 16% |
| 1995 | 65 | 10% |
| 1994 | 113 | 17% |
| 1993 | 288 | 49% |
| 1992 | 245 | 52% |
| 1991 | 154 | 51% |
| 1990 | 146 | 53% |
| 1989 | 95 | 42% |
| 1988 | 28 | 20% |
| 1987 | 23 | 25% |
| 1986 | 10 | 16% |
| 1985 | 1 | 4% |
| 1984 | 1 | 7% |
Other parts of the 2004 Ford F-150
863 complaintsTransmission and drivetrain
232 complaintsEngine cooling
167 complaintsBrakes
139 complaintsSuspension
118 complaintsBody and structure
104 complaintsElectrical system
99 complaintsEngine
92 complaintsOther or unknown
86 complaintsAir bags
85 complaintsSteering
75 complaintsVehicle speed control
70 complaints
← All problems reported for the 2004 Ford F-150
About this data. Data from NHTSA (ODI) complaints, recalls, TSBs and investigations, updated Oct 30, 2026. Complaints are unverified consumer reports and may be duplicated or inaccurate.
To check a specific vehicle for open recalls, use its VIN at nhtsa.gov/recalls. Methodology